Folder-Inserters
FP Mailing Solutions Folder-Inserters
Model |
FPi 2015 |
FPi 2020 |
FPi 2025 |
FP4500 |
 FPi2015Product Brochure |
FPi2020Product Brochure |
FPi2025Product Brochure |
FP4500Product
Brochure |
|
|
Speed |
2200/hour |
2200/hour |
2200/hour |
3600/hour |
|
Number of stations |
1.5 (Letter + Insert) |
2 (Letter) |
3 (2 Letter + 1 Insert) |
3
|
|
Automatic double detection |
Y (Measures paper thickness) |
Y (Measures paper thickness) |
Y (Measures paper thickness) |
Y
|
|
Fold only |
Y (Fold without insert) |
Y (Fold without insert) |
Y (Fold without insert) |
Y (Fold without insert) |
|
Continuous inserting from each station |
Y |
Y |
Y |
Y |
|
Programmable settings |
9 |
9 |
9 |
25 |
|
Envelope Sizes |
5.5” – 9.5” W 3.5” –6.38” L |
5.5” – 9.5” W 3.5” –6.38” L |
5.5” – 9.5” W 3.5” –6.38” L |
3.5” – 6.4” H 5.5” –9.8” W |
|
Paper Sizes Sheet Feeder |
5.1” – 9” W 3.5” – 14” L |
5.1” – 9” W 3.5” – 14” L |
5.1” – 9” W 3.5” – 14” L |
3.5” – 14” H 5” – 9” W |
|
Paper Sizes Insert/BRE Feeder |
3.5” – 6” L 5.1” – 9” W |
3.5” – 6” L 5.1” – 9” W |
3.5” – 6” L 5.1” – 9” W |
3.5” – 6” L 5.1” – 9” W |
|
Paper weight |
20# bond |
20# bond |
20# bond |
16-45 # (Folded) 16-62 # (Unfolded) |
|
Weight |
200 lbs. |
200 lbs. |
200 lbs. |
176 lbs. (3 Stations) |
|
Dimensions |
53” L x 16.5” W x 20” H |
53” L x 16.5” W x 20” H |
53” L x 16.5” W x 20” H |
51” L x 29” H x 18” W |
|
Work in-line with mailing machine |
Y |
Y |
Y |
Y |
|
Duty cycle |
15,000 |
15,000 |
15,000 |
40,000 |
|
Counters |
2 (One re-settable for addition and batch counting and 1 non-re-settable) |
2 (One re-settable for addition and batch counting and 1 non-re-settable) |
2 (One re-settable for addition and batch counting and 1 non-re-settable) |
2 (One re-settable for addition and batch counting and 1 non-re-settable) |
|
Fill and Start |
Y |
Y |
Y |
Y |
|
OMR |
N |
N |
Y |
Y (Optional) |
|
Right-hand/Left-hand exit tray |
Y |
Y
|
Y |
Y (Optional side exit) |
|
*Paper and envelope specifications may vary. All media must be tested. |
||||
| Model | SI 1000 | Fpi 600 |
|
SI1000Product
Brochure |
||
| Speed | 900/hour | 1 station 1350/hour |
| 2 stations 1080/hour | ||
| Number of stations | 1.5 or 2.5 | 2.5 |
| Automatic double detection | Yes | Yes |
| Fold only | Yes | Yes |
| Continuous inserting from each station | Yes | Yes |
| Programmable settings | N | Yes (up to 15 fold applications) |
| Envelope sizes | #10 only standard or window | #10 and 6" x 9.5" envelopes with adjustable catch tray |
| Paper Sizes/Sheet Feeder | 8.5" W / 11" - 14" L | 5.6" - 8.9" W x 7" - 14" L |
| Paper Sizes Insert/BRE Feeder | 5.875 - 8.875 W 3.125 - 4.125" H | 5.6" - 8.9" W x 3.5" - 5.9" H |
| Paper Weight | 20.24# Stock non-glossy | 18 - 30 # |
| Weight | 38 lbs. | 82 lbs. |
| Dimensions | 20.5" L x 17.5" W x 14.5" H (without catch tray) | 26" L x 17" W x 22" H |
| Work in-line with mailing machine | No | No |
| Duty Cycle | 4,000 inserts per month | 5,000 inserts per month |
| Counters | Yes | Yes |
| Fold types | C-folds 8.5" x 11" documents or 8.5" x 14" double folded documents | Letter, half, double parallel and no fold |
| *Paper and envelope specifications may vary. All media must be tested. | ||
Formax Folder-Inserters
MODEL FD 6102 SERIES FD 6202 SERIES FD 6304 SERIES
Hopper Capacity Up to 100 sheets in each sheet feeder (20#) Up to 325 sheets or approx. 45 BRE's Up to 325 envelopes, top-loading Up to 100 inserts/BREs in the insert feeder Up to 100 outgoing envelopes Fixed Speed Up to 1,360 pieces per hour Up to 2,200 pieces per hour Up to 3,500 pieces per hour Duty Cycle Up to 5,000 pieces per month Up to 15,000 pieces per month Up to 40,000 pieces per month Paper Size/Weight 5.6" - 8.9" Wx7" - 14" L/18-30 lbs.* Sheet Feeder: 3.5" -14" Lx5.1-9"W* 3.5" -14" Hx5" -9"W* Insert/BRE Feeder: 3.5"-6"Lx5.1"-9"W 16-45 lbs (folded); 16-62 lbs. (unfolded) Dimensions 26" L x 17" W x 22" H 53" L x 26" H x 16.5" D 51" L x 29" H x 18" W Weight 82 lbs. Approx. 200 lbs. 165 lbs. 3 stations Voltage 120 Volts AC 50/60Hz 100-120 Volts AC 50/60Hz 120 V AC, 60 Hz Standard Features Two fully-automatic sheet feeders One or two fully-automatic sheet 3 models available, with various Fully automatic adjustments feeders configurations Fifteen programmable fold applications Fully automatic adjustments Fully automatic adjustments User friendly color touchscreen display Nine programmable fold applications 25 programmable fold applications with step-by-step setup guides User-friendly display for easy setup Full-color touchscreen control is Double document detection Two counters: One resettable for easy to use Resettable counter provides accurate count additon and batch counting and one Two counters: One resettable for of forms processed non-resettable addition and batch counting, and one Fold types - Letter, Half, Double Parallel Double document detection non-resettable and No Fold Folds and inserts up to five sheets Double document detection of paper Folds and inserts up to 10 pages in Fold types _ C, V. Z and Double half-fold, up to 8 pages in tri-fold Parallel Fold types: C, V, Z, Double Parallel, No Fold Automatic One sheet folded and inserted Folds and/or inserts sheets, business Folds and/or inserts sheets Abilities One sheet folded, return envelope nested reply envelopes and cards business reply envelopes and cards and inserted automatically in almost any automatically in almost any Two sheets collated, folded and inserted combination combination Two sheets collated, folded, return envelope Multifeeding: Allows for a set Multifeeding: Allows for a set number nested and inserted number of pieces (1-3) to be pulled of pieces to be pulled from one Folding only without inserting from one feeder, then collated, folded feeder, then collated, folded and Semi Automatic: Up to five sheets (20# and inserted automatically inserted automatically stock each), stapled or unstapled, folded Folding only without inserting Folding only without inserting and inserted Options Cabinet OMR: Optical Mark Recognition, up High-Capacity Vertical Stacker holds Mailing Maching Interface to 5 sheets (FD 6202 Advanced 2 up to 500 finished envelopes 402 Serie Jogger - reduces static only) High-Capacity Production Feeder electricity from forms and aligns them for Right or Left Side Exit Tray holds up to 325 BREs or short proper feeding Short Feed Trays inserts Cabinet Stand Short Feed Trays 402 Serie Jogger - reduces static OMR: Optical Mark Recognition electricity from forms and aligns them BCR: Barcode Recognition for proper feeding MailDoc Document Management Software Side Exit Tray Locking Cabinet 402 Serie Jogger - reduces static electricity from forms and aligns them for proper feeding *Paper and envelope specifications may vary. All media must be tested.
Formax Folder-Inserters
MODEL FD 6604 SERIES FD 7100 SERIES Feed Hopper Capacity Up to 325 sheets, 20# paper (each feeder) Up to 500 sheets 20# paper top tray, 250 sheet lower trays Envelope Hopper Capacity Up to 500 envelopes, top-loading Up to 400 envelopes, top-loading Speed Up to 4,300 pieces per hour, #10 envelopes Up to 4,500/hour #10 envelopes Duty Cycle Up to 80,000 pieces per month Up to 150,000 pieces per month Envelope Size* 5.5" - 9.8" W x 3.5" - 6.4" H* 3.5" - 6.5" H x 6.0" - 10.375" W* Dimensions 63" L x 36" H x 18" D (six-station models) 130" L x 59" H x 21" D (four module configuration) Weight Approx. 308 lbs. (six-station) 715 lbs. (four-module configuration) Voltage 100 Volts AC 50/60Hz 110 VAC (60Hz) Safety Certifications UL, CSA approved UL, CSA certified STANDARD FEATURES Modular design with up to 7 feed stations Modular design from 1 to 9 feeders 25 programmable jobs 20 programmable jobs Processes up to 4,300 envelopes per hour Processes up to 4,500 envelopes per hour Fold types: C, Half, Z, Double Parallel and Fold types: C, Half, Z, Double Parallel and No Fold No Fold Folds up to 10 sheets of paper (Half-fold) Folds up to 8 sheets of paper (20 lb.) and up to 8 sheets (Tri-fold) AUTOMATIC ABILITIES Inserts into envelopes up to 6.4"H x 9.8"W Inserts into envelopes up to 6.5"Hx10.375" W Folds and/or inserts sheets, business Folds and/or inserts sheets, business reply reply envelopes and cards automatically envelopes and cards automatically Multi-feeding: Allows for a set number of Multi-feeding: Allows for a set number of pieces pieces to be pulled from one feeder, then to be pulled from one feeder, then collated and collated and inserted automatically inserted automatically OPTIONS Thin Booklet Feeder: Inserts pre-folded Single Insert Feeder documents or booklets up to 2.5mm thick Double Insert Feeder Production Feeders: 1 or 2, each feeds up Single Sheet Feeder (2 plate folder, nested only) to 1,200 sheets or 375 BREs Accumulator - required for OMR/BCR or High-Capacity Envelope Hopper: Holds Multi-sheet feeding up to 1,000 envelopes Divert tray redirects misfeeds or incomplete High-Capacity Output Conveyor: Holds up sets (requires Accumulator) to 1,000 filled envelopes Side exit tray holds up to 500 filled envelopes 1D, 2D DaTA Matrix & Flex BCR 1-Track, 2-Track & Flex OMR Short Feed Trays, Cabinets, Joggers ACCESSORY OPTIONS Envelope Output Conveyor Optical Mark Recognition (OMR) Barcode Recognition (BCR) Cabinet Stands Paper Jogger * Paper and envelope specifications may vary. All media must be tested.
Bottom address documents can be processed only in half and z-fold modes, up to 5 sheets.
Formax Folder-Inserters
MODEL FD 7200 SERIES Speed Up to 4,800/hour #10 envelopes Envelope Hopper Top-loading, up to 800 standard envelopes or 500 flat envelopes (landscape orientation) Envelope Size 3.9" - 10"H x 8.9" -13" W Dimensions and Weight Tower Feeder with inserter Base: 107" L x 36" H x 25" D, 743 lbs. High Capacity Versatile Feeders: 16" W each, 133 lbs. Duty Cycle Up to 200,000 pieces per month Voltage 110 VAC (60Hz) Safety Certifications UL, CE, FCC certified OPERATING FEATURES Modcular Design: Flexibility to add feed stations, from 1 to 11 Programmable Jobs: Unlimited Flats Insertion: Inserts into landscape format flat envelopes, up to 10" x 13" Fast: Processes up to 4,800 envelopes per hour Duty Cycle: Up to 200,000 envelopes per month Powerful Folding Capacity: Folds up to 8 sheets at a time Fold Types: C, Half, Z, Double Parallel and no fold Double Document Detection: Infrared and electromechanical INSERTING FEATURES Reads All Code Types: Single-Track OMR, Dual-Track OMR, 1D Barcode, 2D Data Matrix Barcode OPTIONAL FEATURES High-Capacity Versatile Feeders: Process inserts from 20# to 6mm thick, including glossy booklets Intelligent Feeders: Able to read codes, printed anywhere on the document High-Capacity Output: 4-foot Output Conveyor can be used straight-on or at 90° to the system Custom Cabinets: Ergonomically designed, moveable storage Data Logging Capability: Optional software provides a full production report for mailing integrity *Paper and envelope specifications may vary. All media must be tested.
Automation Mailing & Shipping Solutions, Incorporated
Cleveland, OH 44113-1060
PHONE: 800-883-7935
FAX: (216) 241-5918
E-MAIL: service@mailshipsolutions.com
E-MAIL: sales@mailshipsolutions.com